Qualitative evaluation and corrective planning for centrifugal pump maintenance at Soekarno-Hatta airport
Vol 8, Issue 12, 2024
VIEWS - 16 (Abstract) 7 (PDF)
Abstract
This study focuses on enhancing the maintenance processes of centrifugal pumps at Soekarno-Hatta Airport’s Water Treatment Unit in Indonesia, crucial for meeting the clean water needs of the airport, which served around 19.8 million passengers in 2022. Using a qualitative methodology, the research involved focus group discussions with the unit’s operators, technicians, and engineers to pinpoint maintenance challenges and devise solutions. Key findings reveal issues such as insufficient routine maintenance, unplanned repairs, and inadequate staffing, leading to operational disruptions and pump failures. The study highlights the role of Total Productive Maintenance (TPM) in reducing machine breakdowns and improving efficiency. It emphasizes the critical role of centrifugal pumps in the airport’s water supply system. The research proposes several corrective measures, adhering to the 5W + 1H framework, including regular lubrication, bearing replacements, hiring more staff, and advanced training on PLC systems. These actions aim to rectify immediate maintenance problems and establish a foundation for the long-term effectiveness of the pump systems. Conclusively, the study underscores the need for a comprehensive maintenance strategy that aligns with standard operating procedures and preventive maintenance. This approach is essential for boosting the operational performance and reliability of the Water Treatment Unit. It has broader implications for similar infrastructure facilities, underscoring the importance of efficient maintenance management.
Keywords
Full Text:
PDFReferences
Abbas, B. A. H., Bahia, T. H. A., & Mahmood, Y. R. (2021). The Role of Total Productivity Maintenance In Improving The Overall Equipment Efficiency: A Case study. Multicultural Education, 7(5).
Adhiwikarta, J., Haryanto, E., & Hermawan, S. (2022). Analisis Kinerja Mesin CNC Wire Cutfanuc Robocutα C400ib Dengan Metode Overall Equipment Effectiveness (OEE) Pada PT. XYZ. Sisprotek, 1(1), 32-42.
Ahdiyat, T., & Nugroho, Y. A. (2022). Analisis Kinerja Mesin Bandsaw Menggunakan Metode Overall Equipment Effectiveness (OEE) dan Six Big Losses pada PT Quartindo Sejati Furnitama. Jurnal Cakrawala Ilmiah, 2(1), 221-234.
Alburaiesi, M. L. (2020). Using computerized maintenance management system (CMMS) in healthcare equipment maintenance operations. Journal of Environmental Treatment Techniques, 8(4), 1345-1350.
Alvanchi, A., TohidiFar, A., Mousavi, M., Azad, R., & Rokooei, S. (2021). A critical study of the existing issues in manufacturing maintenance systems: Can BIM fill the gap?. Computers in Industry, 131, 103484.
Annesi, N., Battaglia, M., & Frey, M. (2021). Stakeholder engagement by an Italian water utility company: Insight from participant observation of dialogism. Utilities Policy, 72, 101270.
Aransyah, D., Rosa, F., & Colombo, G. (2020). Smart maintenance: A wearable augmented reality application integrated with CMMS to minimize unscheduled downtime. Computer-Aided Design and Applications, 17(4), 740-751.
Arief, H. M., & Nusraningrum, D. Analysis of Cable Product Quality Control Using Statistical Quality Control (SQC) Methods At PT SCC Tbk. IOSR Journal of Business and Management, 23(1), 70-17.
Beniacou, F., Ntwari, F., Niyonkuru, J. P., Nyssen, M., & Van Bastelaere, S. (2021). Evaluating a computerized maintenance management system in a low resource setting. Health and Technology, 11, 655-661.
Braun, V & Clarke, V. (2006). V. (2006). Using thematic analysis in psychology. Qualitative Research in Psychology, 3(2), 77–101. https://doi.org/10.1191/1478088706qp063oa
Byrne, D. (2022). A worked example of Braun and Clarke’s approach to reflexive thematic analysis. Quality & quantity, 56(3), 1391-1412.
Cárcel-Carrasco, J., & Gómez-Gómez, C. (2021). Qualitative analysis of the perception of company managers in knowledge management in the maintenance activity in the era of industry 4.0. Processes, 9(1), 121.
Chaurey, S., Kalpande, S. D., Gupta, R. C., & Toke, L. K. (2023). A review on the identification of total productive maintenance critical success factors for effective implementation in the manufacturing sector. Journal of quality in maintenance engineering, 29(1), 114-135.
Cheah, C. K., Prakash, J., & Ong, K. S. (2020). Overall equipment effectiveness: a review and development of an integrated improvement framework. International Journal of Productivity and Quality Management, 30(1), 46-71.
Chen, L., Wei, L., Wang, Y., Wang, J., & Li, W. (2022). Monitoring and predictive maintenance of centrifugal pumps based on smart sensors. Sensors, 22(6), 2106.
Correia Pinto, G. F., José Gomes da Silva, F., Octávio Garcia Fernandes, N., Carla Barros Casais, R., Baptista da Silva, A., & Jorge Vale Carvalh, C. (2020). Implementing a maintenance strategic plan using TPM methodology. International Journal of Industrial Engineering and Management, 11(3), 192-204.
Creswell, J. W., & Poth, C. N. (2016). Qualitative Inquiry and Research Design: Choosing Among Five Approaches. SAGE Publications.
Dai, C., Hu, S., Zhang, Y., Chen, Z., & Dong, L. (2023). Cavitation state identification of centrifugal pump based on CEEMD-DRSN. Nuclear Engineering and Technology, 55(4), 1507-1517.
Daman, A., & Nusraningrum, D. (2020). Analysis of Overall Equipment Effectiveness (Oee) on Excavator Hitachi Ex2500-6. Dinasti International Journal of Education Management and Social Science, 1(6), 847-855.
Duque, P., Parra, C., Pizarro, F., Aránguiz, A., & Vega, E. (2024). Audit models for asset management, maintenance and reliability processes: A case study applied to the desalination plant. In Advances in Asset Management: Strategies, Technologies, and Industry Applications (pp. 169-189). Cham: Springer Nature Switzerland.
Esmaeili, E., Karimian, H., & Najjartabar Bisheh, M. (2019). Analyzing the productivity of maintenance systems using system dynamics modeling method. International Journal of System Assurance Engineering and Management, 10, 201-211.
Exner, K., Schnürmacher, C., Adolphy, S., & Stark, R. (2017). Proactive maintenance as success factor for use-oriented Product-Service Systems. Procedia CIRP, 64, 330-335.
Fecser, N., & Lakatos, I. (2021). Cavitation measurement in a centrifugal pump. Acta Polytechnica Hungarica, 18(4), 63-77.
Furch, J., & Krobot, Z. (2020). Trends in Predictive and Proactive Maintenance of Motor Vehicles. Acta Universitatis Agriculturae et Silviculturae Mendelianae Brunensis, 68(2), 311-322.
Haryadi, G. D., Haryanto, I., Ekaputra, I. M. W., Dewa, R. T., & Setyawan, D. (2022). Analisa struktur dan performa impeller pompa sentrifugal dengan menggunakan computational fluid dynamic and finite element method. Jurnal Rekayasa Mesin, 13(3), 773-786.
Hasan, M. J., Rai, A., Ahmad, Z., & Kim, J. M. (2021). A fault diagnosis framework for centrifugal pumps by scalogram-based imaging and deep learning. IEEE Access, 9, 58052-58066.
Hennink, M., Hutter, I., & Bailey, A. (2020). Qualitative research methods. Sage.
Kaparthi, S., & Bumblauskas, D. (2020). Designing predictive maintenance systems using decision tree-based machine learning techniques. International Journal of Quality & Reliability Management, 37(4), 659-686.
Karatsuipa, V. (2023). Automated system of production line management with usage of programmable logic controllers.
Kurniawan, A. (2019). Karakteristik pompa sentrifugal dengan variasi penambahan jumlah Fin pada Bilah Tipe Semi Open. OTOPRO, 15(1), 20-26.
Majumdar, A. (2022). Thematic analysis in qualitative research. In Research anthology on innovative research methodologies and utilization across multiple disciplines (pp. 604-622). IGI Global.
Maxwell, C., Ramsayer, B., Hanlon, C., McKendrick, J., & Fleming, V. (2020). Examining researchers’ pre-understandings as a part of the reflexive journey in hermeneutic research. International Journal of Qualitative Methods, 19, 1609406920985718.
Medenou, D., Fagbemi, L. A., Houessouvo, R. C., Jossou, T. R., Ahouandjinou, M. H., Piaggio, D., ... & Pecchia, L. (2019). Medical devices in sub-Saharan Africa: optimal assistance via a computerized maintenance management system (CMMS) in Benin. Health and Technology, 9, 219-232.
Mezmir, E. A. (2020). Qualitative data analysis: An overview of data reduction, data display, and interpretation. Research on humanities and social sciences, 10(21), 15-27.
Mohammadi, Z., Heidari, F., Fasamanesh, M., Saghafian, A., Amini, F., & Jafari, S. M. (2023). Centrifugal pumps. In Transporting Operations of Food Materials Within Food Factories (pp. 155-200). Woodhead Publishing.
Mohanty, S., Rath, K. C., & Jena, O. P. (2022). Implementation of total productive maintenance (TPM) in the manufacturing industry for improving production effectiveness. In Industrial Transformation (pp. 45-60). CRC Press.
Munawar, A. (2023, June 3). Pecah Rekor! Penumpang Pesawat Mei 2023 Di Bandara AP II Tembus 7.14 Juta. Tertinggi Dalam 3 Tahun Terakhir Sejak Pandemi Melanda. Melansir.
Novianti, S., & Sulistyorini, L. (2022). Gambaran Pengolahan Air Baku menjadi Air Minum di Sumur PDAM X. Jurnal Ilmiah Permas: Jurnal Ilmiah STIKES Kendal, 12(4), 921-928.
Nusraningrum, D. (2017). Performance of Aircraft Technicians: The Case of Indonesia. World Review of Business Research, 7(2), 105-118.
Nusraningrum, D., & Arifin, Z. (2018). Analysis of overall equipment effectiveness (OEE) on engine power plant performance. In The 2018 International Conference of Organizational Innovation (pp. 1270-1279). KnE Social Sciences.
Nusraningrum, D., & Setyaningrum, L. (2019). Overall equipment effectiveness (OEE) Measurement analysis for optimizing smelter machinery. International Journal of Business Marketing and Management (IJBMM), 4(10), 70-78.
Ong, S. K., & Zhu, J. (2013). A novel maintenance system for equipment serviceability improvement. CIRP Annals, 62(1), 39-42.
Poklukar, Š., Papa, G., & Novak, F. (2017). A formal framework of human–machine interaction in proactive maintenance–MANTIS experience. Automatika: časopis za automatiku, mjerenje, elektroniku, računarstvo i komunikacije, 58(4), 450-459.
Pranowo, I. D. (2019). Sistem Dan Manajemen Pemeliharaan (Maintenance: System and Management). Deepublish Publisher.
Qatrunada, P. M., & Dyahjatmayanti, D. (2022). Analisis Implementasi Digitalisasi Layanan Angkasa Pura Kargo (TERKA) Terhadap Mobilitas Pengiriman Kargo Udara Selama Pandemi Covid-19 Di Bandar Udara Internasional Soekarno-Hatta Tangerang. Jurnal Kewarganegaraan, 6(1), 1416-1425.
Schindlerová, V., Šajdlerová, I., Michalčík, V., Nevima, J., & Krejčí, L. (2020). Potential of using TPM to increase the efficiency of production processes. Tehnički vjesnik, 27(3), 737-743.
Shaheen, B. W., & Németh, I. (2022). Integration of maintenance management system functions with industry 4.0 technologies and features—A review. Processes, 10(11), 2173.
Singh, R. K., & Gurtu, A. (2022). Prioritizing success factors for implementing total productive maintenance (TPM). Journal of Quality in Maintenance Engineering, 28(4), 810-830.
Singh, R. K., & Gurtu, A. (2022). Prioritizing success factors for implementing total productive maintenance (TPM). Journal of Quality in Maintenance Engineering, 28(4), 810-830.
Solikhah, P., & Nusraningrum, D. (2022). Increasing production capacity of oil country tubular goods pipe using OEE methods. European Journal of Business and Management Research, 7(5), 9-14.
Syahrial, T. R., & Nusraningrum, D. (2022). Improving Performance and Electricity Production with the Overall Equipment Effectiveness Method as the Basis for the Proposed Application of the Total Productive Maintenance Concept on the PLTS Equipment System at Soekarno-Hatta Airport. European Journal of Business and Management Research, 7(4), 378-384.
Syaputra, Y., & Nusraningrum, D. (2022). RAM Analysis at Gas Turbine Power Plant with Six Sigma Method. European Journal of Business and Management Research, 7(4), 356-361.
Tortorella, G. L., Fogliatto, F. S., Cauchick-Miguel, P. A., Kurnia, S., & Jurburg, D. (2021). Integration of industry 4.0 technologies into total productive maintenance practices. International Journal of Production Economics, 240, 108224.
Ullah, M. R., Molla, S., Siddique, I. M., Siddique, A. A., & Abedin, M. M. (2023). Optimizing Performance: A Deep Dive into Overall Equipment Effectiveness (OEE) for Operational Excellence. Journal of Industrial Mechanics, 8(3), 26-40.
Van De Ginste, L., Aghezzaf, E. H., & Cottyn, J. (2022). The role of equipment flexibility in Overall Equipment Effectiveness (OEE)-driven process improvement. Procedia CIRP, 107, 289-294.
Vindrola-Padros, C., & Johnson, G. A. (2020). Rapid techniques in qualitative research: a critical review of the literature. Qualitative health research, 30(10), 1596-1604.
Wang, Q., Bu, S., & He, Z. (2020). Achieving predictive and proactive maintenance for high-speed railway power equipment with LSTM-RNN. IEEE Transactions on Industrial Informatics, 16(10), 6509-6517.
Zheng, L., Chen, X., Qu, J., & Ma, X. (2023). A review of pressure fluctuations in centrifugal pumps without or with clearance flow. Processes, 11(3), 856.
DOI: https://doi.org/10.24294/jipd.v8i12.6228
Refbacks
- There are currently no refbacks.
Copyright (c) 2024 Dewi Nusraningrum, Asep Rudiana Rachmat, Zu Yi Tan, Walton Wider, Leilei Jiang, Nuntira Hongsrisuwan
License URL: https://creativecommons.org/licenses/by/4.0/
This site is licensed under a Creative Commons Attribution 4.0 International License.